Thursday 21 November 2019

How i fixed blue tooth to Audio mixer and worked perfectly

Hi Dear friends,
Welcome back again to Electronic Repair Article. In the modern audio system Blue tooth is playing very important role. This is because it’s very flexible to the User which eliminates completely plug and play audio jack system from your android smart phone to relevant audio player.
This blue tooth system is now very popular in all most all the modern audio systems from cheaper end to higher end audio player devices,
In those days our generation people had the  life  like one Tape cassettes memory only 10 audio songs followed by CD'S,DVD'S, blue ray disks and USB by gradually increased their respective memory space size depending one's their choice.
Now blue tooth Audio players occupied their places. With the introduction of the Internet, smart phones and android apps peoples are attracted much more on blue tooth devices because this is also eliminating storage and maintains. Peoples directly extract the data or audio files from the web.
Some of the peoples throwing their old professional audio equipment's to dustbin and busy in purchasing Modern blue tooth audio devises.
As we know PA audio systems are very high cost and we don't have a mind to throw dustbin because of blue tooth non availability.
Below my story is the solution for the above problem let me begin my story,
One of my costumers brought a PA audio mixer for repair which is completely dead. He said if repair cost more not to repair and he is in the mood of purchasing new mixer with blue tooth technology.
As per his instruction started to debug and there was a problem in the input power section resulted step down transformer primary open replaced the same and made it up and re-gained life.
Even though the costumer was not happy because he was completely attracted to modern blue tooth based mixer. He was in the mood of throwing to dustbin. When i played this repaired mixer with audio jack played excellent very high quality sound questioning myself such beautiful equipment and higher end audio mixer why he is throwing dustbin? Is there any solution to convert this into blue tooth? The answer is yes.
Here is the chip. Hats off to the inventor. Using this below chip one can convert any audio system into blue tooth starting from lower end to heigher end audio system.
Below is the list you can convert to blue tooth with similar steps


1) Old home theatre audio systems
2) Proffecionsl audio mixer
3) Any audio amplifiers
4) Very old cassette /CD/DVD Audio players
5) Public address audio systems
6) Power amplifiers
7) CRT/LED/LCD tvs etc
8) Automobile audio systems and  sub amp systems


.
As continue repair story after replacing defective step down main transformer and tested the audio output with aux input jack connection via my smart phone resulted excellent sound output when i hooked to my power amplifier .My next task is conversion it in to wireless blue tooth technology.


Blue tooth module :-




BLUE TOOTH CHIP



 Below is the steps i have taken for the conversion and resulted success.

1) Finding the controlled audio input path for both left and right channel
  
Below is the points in finding controlled audio input path in any amplifier and is very easy as a clue
a) middle pin of the volume controller( Old classical method)
b) Audio amplifier ic data sheet in an internet or data sheet book
c) Aux input paths (Usually almost all the amplifier will have aux input/output points)

How i have done:-

Hear for the conversion what i have selected  is audio mixer which is messed with number of volume controllers leads to confusion .
A professional audio service engineer will easily finds the connection points but for the new comers its quite confusion. We need to go in a systematic way.


Please note the below point what i have done to find the audio input points. Just i played the audio track with the usb and tracked the AUDIO signal flow using my oscilloscope probe.







Audio signal flow tracking using Oscilla scope





Now, raised and lowered input level using mixer channel volume control to check the out put level. Audio amplitude waves varied in my oscilloscope accordingly; ultimately i got the Controlled audio input point as shown below.




Audio input points both left and right channel

Above points are identified and found controlled audio input points RIGHT, Gnd and LEFT Channel
Which is wired via core cable?


2) Finding the ripple free pure 5volt/500ma  and chassis  ground path.

For the blue tooth chip operation fine ripple free 5v/500ma Regulated power supply is required.

Generally we know professional audio equipment will operate more than 12volts depending upon their wattage. Here in my case (Audio mixer) it is operating 12 volts DC .We can use this voltage to convert 5volts using 7805 Regulator.
Identified 5Volts DC in the mixer


Since this mixer is hooked with module USB Audio and FM Radio player which is operating on 5volts already present. Identified the 5volts point and soldered as shown.


Bluetooth chip installed



All the points are soldered and now the time is ready for the testing, I have taken my Samsung smart phone and turned on the blue tooth in Mixer ON condition. Got th BT3.0 Symbol and paired.
Played my mp3/mp4 files excellent output. Checked the distance wireless about 15 meters got the power output without any disturbance. Happy to see this and share my success story in this blog.



Audio 6 channel mixer undergone for Bluetooth conversion

Dear repair friends please don't allow your customers to throw their old audio equipment's to dust bin. Convert them into latest blue tooth audio player as i did to above audio mixer. You can convert any audio equipment into blue tooth as stated in the list above. Hope you enjoyed my blue tooth conversion story meet you in the
Next session take care.




Best regards
Basavaraj BM












































Friday 15 November 2019

The story How i converted hot blower into bench power supply 35 volts/15 amps

Dear friends Based on the demand i am writing this article on bench power supply which delivers up to 35 volts/15 amps.
We came across many articles on bench power supply in internet by simply  using computer SMPS and ordinary step down transformer etc. They are  useful only for beginners and hobbyist not for professionals. This present story is very useful for professionals.
High voltage and currents power supply are very expense starting  from 5k to more then lakh rupees  depending up on the brands, model, voltage and current ratings. Manufacturers will fix price very expensive depending up on their Models.
Bench power supply play very important role in powering AVR  based inverters/voltage stabilizers/ups repairs  and variable  AC  and DC voltage /Current controlled power supply.
Below is the story how I made it and even today working fine in  my repair activity.
In my Junk i found an Un-repairable Hot air blower. Made my mind to make use of that for variable power supply.
Started to fix the components inside the chassis by making satiable cuttings for digital ammeter/ volt meter as shown below, pls go through the photo below for your understanding.

Hot air blower chassis made empty 
Chassie is been cut and fixed volt meter and ammeter as in the photo below.Now coming to the working principle and electronic theory of an instruments is a  very simple rectifier circuit which converts AC to DC.

Volt meter size cutting done
Now question in mind is how to vairy input to step down transformer  and again to get veriable  35 volts AC to rectifier circuit  because hear instrument what we are making is a veritable DC power supply.
Yes, the Technic hear is very simple varing 230 volt ac to step down transformer  35-0-35/15 Amps  between 0 to 260 volts ac up to desired level.

Step down transformer fixed with bridge rectifer


Below are the components selected to design the circuit 

1) 35-0-35 / 15 amps step down transformer 1#
2) 500 watts  ac bulb Dimmer 1#
3) 6800mfd 35volts  electrolytic capacitor 1#
4) High current rectifer doides 4#
5) 10k 10 watts fixed resistance as a load resister

Please go through the circuit diagram presented below for your understanding 




CIRCUIT DIAGRAM


Bulb dimmer:-

Below is the typical variac type dimmer  which is used to control the ac loads and is very cheap when compared to Costly  lab variac.

In my project  as per  above circuit diagram you can use to vary 230 volt ac starting from 0 to 260 volts and control the step down transformer output accordingly and set the final output ripple free DC output and same can be monitored in the respective volts/current panel meter.

Important to be noted this project will work on only by using variac type dimmer because in market will be available triac based dimmers still cheap but won't work on transformer loads and ultimately miss lead you resulting failure.


Typical bulb dimmer


Every one knows working principle of rectifier .Hear logic what i made is just varing the input voltage level  using ac bulb dimmer it just acts as Variac and controls the input ac voltage to the rectifier circuit and produces the ripple free DC and can be used to run various dc loads for repair working and parallely we can monitor the out put voltage and current status  in the panel after powering the bench test equipment's.






Volt meter and ammeter fixed front view
Appearance an power on condition


One more thing here short circuit or over load protection circuit is not included. If you are export in electronic circuit designing one can create their own design for the safety propose.
To the best of my knowledge what i presented here is more enough and act as a good bench test instruments.

Hope this article may be useful to you in constructing the  needy test equipment instead of purchasing costly DC source. And i again  hope you enjoyed this i will be back with one more interesting topic in the next episode. 


With best Regards
Basavaraj BM





Thursday 3 October 2019

21inch samsung CRT TV intermediate Turning ON problem Solved

Hi all ,
Modern days CRT Televisions are becoming very less  popularity because of rapid introduction of LCD technology.
Some of the peoples are still stick on the CRT tv may be their mind set or the sake of elders memory I  don't know but, I am still getting for repair these TVs.
Hats off to CRT inventor in those days and technology which occupied nearly 5 to 7 decades in an industry.Even my generation people enjoyed with both B/W and colour television with awaited TV telecast-ed programmes. 
Come let us begin the story how I solved Samsung CRT TV intermediate  turning ON problem.One of my  customer brought the TV with is son and asked me to solve the problem.
Now TV is at my working bench as usual opened the chassis and visually inspected for any burning symptom. No any burning clue fuse and input components like PTC,Rectifier diode,MOV found good. Next checked the voltage across big tank electrolytic filter capacitor found ok  280V DC which is normal.By this testing it is concluded input section is quite good.Now my next step it to test for secondary section of TV smps. Checked the cold test LOT chopper transistor found ok and parallel y checked the 120DC  Voltage presence in power ON condition via series bulb at the center pin of horizontal chopper  transistor 1803DFX their is no voltage .
Came to conclusion SMPS is not functioning.
FIG 1. A Look in the rear side of the CRT TV


Checked all the possibility in secondary side for shorts and found ok. After this  as a trial just unplugged the 230V AC  inlet and re-plugged now the stand by LED started flashing and all the necessary voltages including 120 v dc released and LOT section fired the static and a fine blue back raster occurred and TV worked .Surprised to see this because nothing i have done but TV is working fine.Suspected on the customer site wall outlet 230V AC Loose contact same i conformed with costumer and returned back saying loose contact at your wall outlet there is no problem with the TV. Coustmer trusted me and taken back to his home.
After two days same customer called me and said Issue not resolved the tv complaint remained unchanged.Requested the customer to get it back to re-investigate the problem.
I reopened the TV and power ON there in no stand by led flashing again started to check the voltages in the test points,Main filter capacitor voltages ok 280volt DC,Secondary voltages checked no voltages guessed problem is due to Dry joints applied the flux in the primary section of the SMPS and re-soldered all the stress area.Now, retested the TV by powering ON now worked fine conclusion in mind the problem is due to Dry joint in the SMPS Primary stress area.I started to test run the TV continuously 4 hours worked fine after this i made power on/off by removing and re-plugging  230volts in ac  wall outlets.Now again TV is not turning ON.
Headache started me really its an Intermediate turning ON complaints power supply solving is not so simple, for this intermediate problem i should focus whole power electronic theory hear.




FIG 2 .SMPS Top switch STRX6750

FIG 3. STRX6750 SCHMATICS



The first thing what i have done is Concentrated SMPS Chopper STRX6750 and its data sheets,Started
to check individual components using my multi meter.All the components found ok including STRX6750.My next activity is to replace the Top switch STRX6750 and to make observation.
same is done but no use.The intermediate complaint remained unchanged.




FIG 4 .Zener 6.2 volts Zener diode leaky culprit

Really its very changeling Task for me.Already i have written a point in my previous repair article  we should not believe Multi-meter cold test readings in some cases remembered the same and implemented hear.
Started suspecting a defective in Zener semiconductors and started to find the culprit using my external DC Source and started to check Zener break down on each individual Diodes.
Ultimately i am not happy with one of the zener  which is connected to OCP(Over Current Protect )
Yes,Its 6.2 volts zener the break down voltage was not constant.Because of this it is controlling OCP and pulling STRX6750 to sleep mode for protection.
defective 6.2 volts zener diode

Replaced the new with 6.2volts zener and tested N number of time,Now the TV is back to re-life worked perfectly.Till now i have not received the call from that customer.
I request my repair friends if you face such situation in SMPS advised to change the active components directly, I repeat Please don't beleave your multi meter reading in some cases.You will be mis-leaded in repairing resulting unsuccessful. A defective/leaky semiconductor components changes their property on current flow and its very difficult to trouble shoot such cases. So, advised to change suspected active components so that you will be saved your valuable time.
Ultimately my repair story is success hope you enjoyed my article i will be back to you with one more interesting repair story.






FIG 5 .After repair found TV OK with Blue back screen



Best regards
Basavaraj 

Monday 30 September 2019

How I solved Onida Smart 42 inch Led Tv Shut Down Complaint


Hello  welcome to the world of electronic repair article   Today's topic is how I repair Onida LED Smart TV having a common back light shut Down-problem. LED/LCD back light issue is common in almost TV'S and LED/LCD monitors.
I have repaired many N number of TV's/Monitors related to shutdown in my career.   some of them are already published in my electronic repair article
One of my friend had a shutdown problem in his Smart TV   the model  is Onida  LED  smart 42 inch  according  to his  input  TV will be running around 2 to 3 hours  and go to dark mode but the audio is audible  by reciveing this complaint  I came to conclusion that it is particularly a back light issue . Now my concentration is  on the back light area of the television.
  I  gone through the data sheet of the given IC and  the topology involved on LED Switching and  parallely gone to the visual inspection for the PCB &  noticed the black burning image under the capacitor which is shown in the photo this is concluded as a primary clue to accur the fault.

please go through the below snap for the your understanding.
FIG1. A burning symptom on the PCB DUE TO MOSFET defective





 Fig2.A Typical LED Drive circuit






According to the snap and  visual inspection tried to debug the  reason for the shut down and the culprit  could be only on this area.

As a primary clue checked the mosfet by cold test using my RS115 Fluke multi meter which is found ok, then question in mind why black burning mark on the PCB???.This  is done because SMD mosfet is mounted on exact opposite side(under side of black mark area).
Even though my meter reading mosfet  found ok I suspected leaky or defective on this smd MOSFET and made my mind to run the TV to check thermal impact on the  SMD surface.
Yes,my guessing was correct out of 4# two mosfets are getting very hot on it's surface,because of this a burning symptom is clearly visible as shown in fig1. it's a clear evident . When mosfet goes hot resulting excess current drawn and Boost circuit switched off resulting protection mode.Useally this activity will happen in fraction of seconds and very difficult for monitoring with our test instruments. Please go through the SMD Mosfets Shown below based on above observation finally concluded mosfet faulty.

FIG3. SMD MOSFET Getting over hot after 4 to 5 minuets run




Any way mosfet faulty was identified but my next task is to replace the same component.
but unhappy news is that exact mosfet is not available in the market.
Usually CODES on the mosfets  body says the type and typical applications when Googled on an internet.
Now, I don’t have any option searched equivalent mosfet by referring data sheet,selected and mounted all the four same batch code and type mosfets as shown with new through hole component IRFU210.

FIG4. IRFU210 Mounted instead of SMD Mosfet




FIG5. Through hole mosfet Soldered in place of SMD mosfet

After this started test running about 8 to 10 hours. Back light circuit started working fine without any interrupt .felt very happy thinking that
this activity  is success and got more confident because the temperature has not raised even after non stop run after 10 hours without heat sink. Yes,my repair is successes, tv worked perfectly and the back light section circuit re-gained the life. Finally I re-checked the back Led voltage got 120volt DC which is normal.

FIG6. ONIDA SMART LED TV Ready for Delever after Repair


Customer felt very happy after watching TV in my work space and  delivered . This is the story how I repaired the 42inch Smart Onida  LED TV. Let us meet in the next session for one more interesting topic.


With Best Regards
Basavaraj BM


Wednesday 21 November 2018

DSO-150 mini oscilloscope missing H signal line Repaired

Hi dear friends
 Welcome back to electronic repair articles after a long time  i am bringing one more very interesting topic on digital oscilloscope model  DSO-150 which is one of very useful instrument for repair technicians.
We know oscilloscope is very essential tool for debugging application but because of it's high expensive cannot own this instrument.
Here i am presenting one of the cheapest digital oscilloscopes developed by jaytech model DSO-150 which is available in the market in ideal form for around 20 dollars in Ali express online shopping.


DSO-150 Digital oscilloscope




But my story hears is an article how i damaged oscilloscope hardware and repaired an invisible horizontal signal line in the instrument.
When i brought this instrument and assembled in my bench worked excellent and i was using to trace audio signals and pwm signals in power supply circuits and also led/lcd tvs monitors really enjoyed a lot in debugging activity.

Components received from online
Really i appreciate an inventor from jaytech who developed such a wonder full handy instrument of 200khz band width with all basic function mainly employed in fast repair activity with its 2.4 inch beautiful colour display.
One of the major drawback of this instrument is it does not have battery back user need to use external dc adopter 9v . This makes uncomfortable to use effectively like handy as multimeter in my bench.
The current consumption of this instrument noted in my bench is around 90 to 100 mili amps. Made my mind to innovate battery backup by inserting 9 volts battery and tried with readily available non rechargeable battery and worked fine  but main drawback is H signal line starts coming down proportionally as the battery voltages decreases form 9 volts to 6 volts and this is failed & started to innovate to introduce rechargeable battery using mobile battery bank.


This concept is goggled in the internet and selected dc boost converter board which converts 3.7 volts to 9 volts depending up on the pot tuning on the board. I have shown the board below for your reference.

DC 3.7 Volts to 9Volts converter


I assembled the battery and charger setup for 9 volts by using above concept and powered the DSO-150 Jay-tech oscilloscope. Once the equipment powered to my bad luck i noticed noisy signal horizontal line for a movement and disappeared made many attempts by tuning the settings but not success so disappointed.
Many questions in mind what is the difference in applied boost 9 voltages to oscilloscope. Re-verified with my regulated bench power supply no results .H signal line completely disappeared and concluded i damaged my oscilloscope hardware.
Goggled an internet to find the failure cause. Thanks to the Jay-tech team for providing such a wonder full schematics and voltage test points in the web site.



As per their manual started to check the voltages in there test points. Every voltage is normal expect minus 5 volts.
various test points in analogue Board
   Troubleshooted   negative five volts missing and problem is with the negative voltage generator IC5. pls go through the schematics and test points below for your understanding.

Orignal minus 5 volt circuit by JAY-TECH
Hear the heart of the circuit is U5  ICL7660 SPIC8 package. Goggled the data sheet and confirmed sensitivity level for input spikes. Ultimately i got the reason for the failure cause, IC U5 Damaged while modifying input 9v dc by using boost converter supply as stated above.
If  ICL7660 not available instead we can modify some other good negative voltage generator as in example below using IC555.This is because components are very common /low cost/available everywhere around the globe
Equivalent minus 5 volts circuit using 555


May be for compact design inventor may selected ICL7660.After replacing U5 minus five volts started to generate and re-gained the life of my mini DSO-150 Oscilloscope. I suggest the user please use proper spike free regulated dc 9 volt power supply and the voltage should not exceed the spec limit of U5(ICL7660).
minus 5voltes re-gained after replacing U5( ICL7660)



This is the best test instrument I Recommend to the technicians and has its own value for the money. If any breakdown easily can repair because spares are readily available in the market except micro-controller.

Here's the DSO150 Oscilloscope specifications:
  • Number of channels: 1
  • Analogue bandwidth: 0 – 200KHz
  • Sensitivity: 5mV/Div – 20V/Div
  • Resolution: 12-bit
  • Input Impedance: 1M ohm
  • Coupling: DC, AC, GND
  • Time base: 10us/Div – 500s/Div
  • Trigger modes: Auto, Normal, Single
  • Trigger types: Rising/falling edge
  • Power supply: 9V DC
  • Supply current: 120mA @ 9V
  • Dimension: 115mm x 75mm x 22mm
  • Weight: 10
 yes, above specification is most sufficient for electronic repair work and small R&D jobs
Thank you and happy reading stay tuned for my up-coming interesting articles. 

Regards
Basavaraj BM

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